PROGRAMMABLE LOGIC CONTROLLERS

WITH SCADA & HMI

1 Course Title
PLC Advance Training  with Multiple Control  Systems(S7-1200)  including HMI and SCADA
2 Course Duration
4 weeks
3 Course Introduction
This course is for Electrical/Electronics/Mechanical/Mechatronics Engineers and Diploma holder. A person having knowledge about Digital Logic Design is Eligible for this training on Programming Logic Controller. There will be emphasis on the hardware and software interface of PLC. This course aims to provide a strong foundation for students to excel in Control and Automation field.  
4 Learning Objectives & Outcomes
The main goals of this course are listed below:
  • Learn the basics about PLCs
  • Familiarity with different Control Systems
  • Designing of Complex Systems using Ladder Logic
  • Analog Control and its Monitoring and Wiring of PLC
  • Designing of HMI and  SCADA with Control and Monitoring Attributes
  • VFD control with PLC
  • Troubleshooting Techniques
  • HMI Designing
  • SCADA Designing
By the end of this course, students should be able to do industrial level projects, Troubleshooting and Maintenance involving Programming Logic Controller
5 Course Contents

Overview 1. Automation 2. Control Systems 3. Programmable Logic Controllers 4. Ladder Logic 5. Industrial Applications 6. Scope of the work Historical Background 1. Relay Logic 2. Integrated Circuits 3. Microcontrollers 4. Microprocessors 5. Programmable Logic Controllers (PLCs) a. First PLC 1969 b. Programming Consoles for early PLC’s c. Ladder Logic Programming Introduction to PLC 1. What is PLC? 2. PLC Manufacturers 3. PLC Architecture 4. PLC Categories 5. PLC Programming Languages a. Ladder Logic b. Statement List (STL) c. Function Block Diagram (FBD) SIMATIC Family 1. SIMATIC Controllers 2. SIMATIC Net 3. SIMATIC HMI 4. SIMATIC SCADA 5. SIMATIC PCS 6. SIMATIC PC/PG 7. SIMATIC Manager SIEMENS PLC Family 1. Step-5 2. Step-7 a. LOGO b. S7-200 c. S7-300 d. S7-400 e. S7-1200 f. S7-1500 SIEMENS S7-300/S7-400 Programmable Controller 1. Structure of the Programmable Controller 2. Components 3. Slot Rules 4. Module Addresses 5. Slot Address 6. Logical Address 7. Addresses for bus Nodes 8. Communication 9. SIMATIC Manager SIEMENS S7-1200 Programmable Controller 1. Structure 2. Central Processing Units 3. Digital Modules 4. Analog Modules 5. Communication 6. Power Supplies 7. Software Parts of Automation 1. Switches 2. Transmitters 3. Encoders 4. Relays 5. Valves 6. Motors and Drives 7. Sensors and Actuators Programming Software 1. SIMATIC Manager 2. TIA Portal 3. Creating and Editing Project 4. Hardware Configuration 5. LAD Program Editor 6. PLC Simulator 7. Online Mode 8. Testing LAD Introduction of Ladder Logic 1. Basics of Relay Logic I. Mechanical Switches II. Proximity Switches III. Operating Principle of a Control Relay IV. Time-delay Relays 2. Basics of Digital Logic Design 3. Truth Tables 4. Logic Gates 5. Basic Parameters I. Normally Open Contact II. Normally Close Contact III. Output Coil 6. Softwiring, Branches, and Rungs 7. Digital Logic to Ladder Logic 8. I/O addressing 9. Internal I/Os 10. Ladder design in the editor 11. Run Program in Simulator 12. Latching Timers 1. General Representation of a Timer 2. Starting a Timer 3. Specifying the Duration of Time 4. Reseting a Timer 5. Checking a Timer 6. Pulse Timer 7. PEXT Timer 8. On Delay Timer 9. Retentive On-Delay Timer 10. Off-Delay Timer 11. IEC Timers 12. Practical examples using timers 13. Lab Assignment Problem Solving Methods 1. Analytical Thinking 2. Problem solving approach 3. Data Acquisition 4. Algorithm Design 5. Symbol Table 6. Program Documentation 7. Archive/Retrieve Extended Instructions 1. Set coil 2. Reset coil 3. Positive edge operand 4. Negative edge operand 5. Lab assignment Counters 1. Programming a Counter 2. Setting and Resetting a Counter 3. Basic types of PLC counters I. Up Counter II. Down Counter III. Up/Down Counter 4. IEC Counters 5. Lab assignment using counters Basic Analog 1. Memory Concepts 2. Processing the Move Box 3. Moving Operands 4. Moving Constants 5. Data Conversion Methods 6. Analog addresses 7. Analog Simulation Basic Functions 1. Comparator operations 2. Arithmetic Operations 3. Conversion Operations Introduction to HMI 1. SIMATIC Panels 2. WinCC versions 3. Elements and Basic Settings 4. Screen Basics Programming & Designing HMI 1. Working with templates 2. Tags 3. Objects 4. Text Lists and Graphic Lists 5. Layers 6. Libraries 7. Faceplates 8. Indicator and Control Objects 9. Screen Navigation 10. Alarms Communication of HMI with PLC 1. Compiling and Loading 2. Simulating Projects 3. Communication with PLC 4. Network and Connections 5. Commissioning Projects Advance Analog - I 1. Analog Modules 2. Signal Types 3. Industrial Standards for analog signals 4. Analog to Digital Conversion 5. Digital to Analog Conversion Advance Analog - II 1. Scaling (Fun 105) 2. Unscaling (Fun-106) 3. Normalization 4. Analog Handling with S7-1200 Instrumentation 1. Wiring Configurations I. 2-Wire II. 3-wire III. 4-wire 2. Transmitter Types I. Voltage II. Current III. Resistance 3. Temperature Sensors 4. Pressure Sensors Advance Analog – III 1. Instruments calibration with PLC 2. Error Handling 3. Instruments Calibration 4. Industrial Problems Overview of Some Other Brands 1. Mitsubishi 2. Fatek 3. Wientek Soft Skills 1. Interview skills 2. Presentation skills 3. Interpersonal Skills 4. Career Consoling Automation of an industrial project.

Applications Hardware

VFD control with PLC Through Analog IO's
Conveyor Control through PLC
AC Motor Control with PLC
Interfacing of Encoder with PLC
Interfacing of Sensors with PLC
Compact and Modular PLCs
Outstanding S7-1200 PLC training KITs and S7-300 PLC Training KIT,

For Programming Point of View

More than 50 Programming Applications will be included in this Course.